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Nov/Dec, 2006
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Seven

Adventure Cyclist
By Robert Millar Seven Cycles Factory: Finishing
Adventure Cyclist Jeff Peters both rides and sells Seven bicycles. The manager of Erik's Bike Shop on the west side of Madison, Wisconsin, tells his customers that the bikes from Watertown, Massachusetts, which start at about $5,000 for a complete bike and head north from there, are actually a deal.

"I'll look them straight in the eye and say, 'I think this is one of the most exceptional values I have on the sales floor,'" Peters said recently.

To understand where Peters is coming from, one need only look at his own Seven, a Tsunami cyclocross bike that he bought about six years ago.

This fall, at the age of forty-two, Peters plans to enter his first cyclocross race on his Tsunami, which utilizes Seven's proprietary Argen� butted titanium tubing.

Two years ago, Peters took his Tsunami on a 4,000-mile tour from Green Bay to Nova Scotia and back. He took two months to do the solo tour, averaging about 2,000 miles each month and carrying all his gear in a BOB trailer, including a sleeping bag and tent for camping and a stove and utensils for cooking.

"I used to run panniers, now I run a BOB," said Peters. "I like the (lack of) wind resistance. It pulls a little more on the hills, but especially for solo touring, it's the only way to go."

Peters said toward the end of his Nova Scotia tour he was anxious to see his friends again and rode 800 miles in the last ten days.

Now let's turn to commuting.

Peters has been in the bike business for twelve years, managing Erik's for the last year. He uses the Tsunami as a commuter for the twenty-mile round trip from his home to the shop, riding "ninety percent of the time all year long."

Peters calls himself an "urban assault commuter" who takes every imaginable shortcut he possibly can. Through it all, the Tsunami, bred for cyclocross, shows no sign of fatigue.

Add it all up and you begin to see why Peters can tell customers with a straight face that a bike that costs more than many of their first cars is a bargain.

"A lot of people gasp at the price tag, and it definitely costs a little more, but look at the fatigue life of a really quality-built titanium frame," said Peters. "It's well into twenty or twenty-five years."

On top of that, says Peters, titanium offers a comfortable ride without sacrificing performance.

"My bike was built to be smooth riding, yet when I stand on my cranks, I just go," said Peters.

What sets the Seven apart from other titanium bikes, according to Peters, is the company's "custom kit" fit form, a twelve-page booklet that might remind you at first glance of those forms you have to fill out every year and send to the Internal Revenue Service by April 15.

To say the custom kit is thorough would be an understatement. It begins with an explanation of the order process, which will take eighteen days before Seven is satisfied that it has enough information to select the tubeset that's right for you and put your frame into production after creating a Computer Aided Design, or CAD, drawing of it.

Machining, welding, finishing, and painting your frame, if that's required, will take another four to five weeks, with about sixteen hours of hand labor going into each frame—all of that for an average cost of $3,000 for a titanium frame or $1,600 for a steel frame.

After eight pages of exhaustive explanation of every aspect of bike design and manufacturing, from a discussion of sloping top tubes to directions for taking your body measurements, you'll get to the four pages of data-gathering in Seven's custom kit form.

There's the usual height, weight, and inseam, but there's also arm, lower leg, and forearm lengths, plus shoulder width and shoe size. Seven also gathers all of the data from your current bike, including top tube length, ground-to-saddle distance, and stem angle.

There is a series of questions, including "How would you rate your flexibility?," on a scale that goes from "palms on the floor" to "can't touch the floor."

Seven asks if you experience lower back, upper back, or neck pain. They ask if your hands go numb. They ask you to describe your current bike's handling and drivetrain rigidity, among other things.

After you select your model from among Seven's road and mountain-bike offerings, you're asked how you will use your new bike by assigning a percentage of rime to as many of fourteen categories of riding that apply. The categories range from "fun" to "touring: loaded," and include club riding, stage racing, and commuting.

A separate form for ordering a mountain bike mirrors the road form, only with different categories, such as "technical singletrack" and "fire roads."

Before signing your name to the form, you're also asked to indicate on a scale of one to ten how you would like your Seven to ride. Should the handling be more stable or more agile? Should the "vertical compliance," that is ride comfort, be comfortable or stiff?

Then there's a space for notes, where you explain whatever wasn't already covered by the form.

"There's a lot of custom manufacturers out there that will provide geometry customized to each individual, but at Seven, you also tell them what you want to do," said Peters. "They'll take your measurements, but they'll also call and talk to you for twenty minutes."

When Peters filled out his form and had his conversation with Seven, he stressed comfort. The Nova Scotia ride was on the horizon, and Peters knew he'd be logging a lot of hours on his Tsunami.

"My first priority was comfort," said Peters. "Doing a 4,ooo-mile tour, I'm spending six to eight hours a day on the bike. I'm not concerned about shaving a few seconds off my time. I'm going to be on the road sixty to eighty miles a day, not sleeping on a bed, but sleeping in a bag, pulled off wherever. I want something that's going to be comfortable, built for my size and weight."

Peters said he carries about seventy- five pounds of equipment when on tour.

"I take the whole kitchen sink with me," he said.

The end result has more than satisfied Peters.

"It's just the ride quality," said Peters. "There are custom geometries out there, but nobody else who customizes the tube thickness to each individual. The Tsunami has such phenomenal ride quality and efficiency. I have eight bikes at home, but it's hard for me to ride any other bike."

All of which is music to Rob Vandermark's ears and the fulfillment of the business plan he devised ten years ago when he launched Seven with three other people.

Vandermark's involvement with bikes began early in Natick, Massachusetts, where he grew up. He wanted to do everything his big brother Ken did, so when Ken, now a jazz musician, became enamored with bikes for a "short period," so did Rob. For Rob, the love affair never ended, it only intensified.

Vandermark entered the Massachusetts College of Art and then the School of The Museum of Fine Arts, both in Boston, to study sculpture.

"But I really loved being in the world, doing stuff," said Vandermark. "I dropped out because I was so excited about making stuff people used."

Like bikes, for example.

Vandermark, thirty-nine, joined Merlin, the titanium bike builder then based in Cambridge and now part of Litespeed in Chattanooga. Starting in the finishing department in September 1987 when he was twenty years old, Vandermark began by applying decals and doing other relatively menial tasks.

Within a year, the art school dropout, who already knew how to weld because of his sculpture background, was able to build frames.

"The environment was open and free," said Vandermark. "I was trying ideas after hours, and that turned into a research and design job."

Vandermark said he quickly realized that coming up with innovative designs was only part of the equation for being a successful bike builder.

"How do you make bikes, pay people well, and create a good value for the customer? That consumed me," said Vandermark. "If you can't make it, it doesn't matter how cute it is."

Vandermark spent almost ten years at Merlin, but by the end of his tenure, he said it was clear that Merlin wanted to grow and compete with titanium juggernaut Litespeed—ironic considering that ultimately Merlin would be consumed by Litespeed.

Vandermark decided to go it alone. He would take away from Merlin incomparable experience building titanium frames, and he's be influenced by the pioneering work of Tom Kellogg, the man he says is still "one of my favorite people." Vandermark gives Kellogg credit for laying the groundwork of Seven's custom-kit fitting system.

"He's just really thoughtful about bike fit and also able to fit someone through long distance," said Vandermark. "He developed a system to do it from 2,000 miles away."

Jennifer Miller, responsible for Seven's market development, met Vandermark when she worked at Merlin, where she spent about five years in purchasing and operations management.

After leaving Merlin in the summer of 1996, Miller was contemplating a return to the financial services industry when she got a call from Vandermark.

"He wanted to create a company with a business model based entirely on custom design on a scale not done before and with a comprehensiveness that hadn't been done before," said Miller.

Dealers—Seven has about 200 of them in the United States and thirty international distributors—play a "critical role" in Vandermark's scheme because of the importance of gathering accurate data from the customer, said Miller.

Founded in 1997, Seven turned a profit in only its second year in business. This year, the company will sell about 2,600 bikes, according to Miller, and has sold some 16,000,custom frames since its inception. Miller said the company is still growing, although she said it's "not as easy as it used to be."

On the eve of Seven's launch in 1997, says Miller, a controversy arose over what to call the company. If it had gone another way, Seven riders would instead be riding "Vandermarks."

"When we were first starting out we thought we would call the company Vandermark," said Miller. "We were trying to leverage Rob's reputation. In the eleventh hour, Rob says, 'This isn't about me.' He felt awkward. It speaks volumes about Rob. He's very modest."

It was Miller who suggested the company be named Seven Cycles. She said the name has no negative connotations and the number seven is considered lucky, even internationally, which was important to a company that knew it wanted to sell overseas.

Also, there was a strict "no birds" rule—"no Merlins, no Ibises," said Miller. And to dispel a rumor or two about the origin of the name, the company was founded by four people (there are ten times that number now), not seven. And while it's true that everyone worked seven days a week in the beginning, only Vandermark still does, according to Miller.

Vandermark said ten to fifteen percent of the company's production of 2,600 frames this year were touring frames, and he'd like to see the percentage grow. He sees the touring market as perfect for Seven because of the company's focus on fit, function, and durability.

"In the road market, there's an emphasis on form over function with a lot of interest in the way stuff looks," said Vandermark. "It's the reverse in the touring market. It's got to work well, fit well, and be bulletproof. In a lot of ways, the touring market is the sweet spot for Seven. We can make it fit better and ride better."

When price is not the primary consideration, Vandermark said titanium is the ideal frame material for a touring bike. It's light, tough, and offers a plush ride, with no worries about the rust or oxidation that can come with steel and aluminum frames.

"Straight-gauge titanium is tough to beat," said Vandermark. The Seven founder rules out carbon as a frame material for touring because of its vulnerability to damage. Something as simple as leaning your carbon bike against a wall and having it fall over in a breeze could spell disaster.

Vandermark rules out aluminum because—to get the strength required—you end up with a "really stiff' frame. Seven does not build any aluminum frames.

When price is a consideration, Vandermark has no qualms about recommending steel—the old reliable. Seven offers a steel version of its Vacanza touring frame. The titanium Vacanza utilizes Argen� butted tubing for a light but strong frame, whereas the Muse uses Seven's Integrity 32S� straight-gauge titanium tubing for "ultra-durability."

"People here are really excited about touring bikes," said Vandermark. "There's a lot of support and appreciation for touring riders, people getting a bike to really ride. That's cool, very cool."


Dan D'Ambrosio is a newspaper reporter for the Waterbury Republican American in Waterbury, Connecticut. He is the former long-time editor of Adventure Cyclist. He will continue to contribute interesting profiles to the magazine in the future.