Seven Cycles – Page 108 – U.S. Built Custom Bicycles in Titanium and Titanium-Carbon Mix

Stripped Down

You would never design a whole bike build around a handlebar, except for those rare instances where someone hands you a Ti riser bar and leaves you to think about what its best use might be. This is another one of Neil’s projects, and the bar in question wasn’t so much the inspiration for the build, but rather the final piece of a puzzle that had been assembling itself somewhere in the dark recesses of his brain for some time.

He had the frame, acquired at a Seven employee auction a few years back. It had a short life as his every day mountain bike, but he found the geometry left him more upright than he liked to be over root and rock here in our New England woods, so it was in his “parts bin.”

Neil’s parts bin is like most people’s garage, just to paint you a picture.

There was also a Forward Components Eccentric Bottom Bracket, an external solution to retrofitting a single-speed drive train from a company that is no longer. These are the sorts of things Neil collects, and of course, because we have a wide assortment of lathes and mills, he and Mike were able to machine the arms of a Deore crank to work with the EBB in this configuration.

Add in a set of Avid mechanical disc brakes and a pair of Schwalbe Big Apple tires, and you have a balloon-tired, throw-back BMX, an over-sized version of the bike many of us cut our dirt-jumping teeth on.

Now this bike lives in our indoor parking lot, and it gets taken out for lunch on the regular. And just like those bikes we all grew up on, it loves to jump curb cuts and bunny hop flower beds on its way to picking up delicious sandwiches or just practicing wheelies in the parking lot.

Joe’s Disc CX – Mudhoney SL

This is Joe’s Mudhoney SL, disc CX race bike. Joe didn’t need a new bike to race CX with, but he built one, because he’s restless and he couldn’t get disc brakes out of his head.

While he was at it, he thought he’d move to a tapered fork with a 44mm head tube, and finish it out with custom decals, silver with a red outline.

We can’t vouch for every one of Joe’s design decisions on this bike, it’s his bike and no one else’s. We will say that he’s finishing closer to the podium this year than he was last year. Draw what conclusions you may.

“I really wanted to race with disc brakes this season,” Joe says, “so most of my focus has been on how the braking is different and better from my cantilever brakes. You ride so many dramatically different surfaces during a single race, the way your brakes work, from surface to surface, is a big deal. I noticed with cantis that I got pretty unpredictable results from the road to the grass to the mud. I’d pull the lever and see what happened, and then react to that.”

Obviously, that’s part of the charm of racing cross, or at least it has been. After so much talk last season about the emergence of discs, still only about 10% of racers seem to be running them, versus more traditional cantilever set ups.

Joe says, “The main difference with the discs is that they’re predictable. You grab a fistful of lever, and you stop. If anything, I am finding I can roll faster into turns and technical sections, because I know better what it’s going to take to slow down.”

The counter argument, the reason to stay with cantis, is the weight penalty. Today’s discs with their heavy calipers and rotors can add as much as a pound to your race day rig. Joe still hasn’t decided what he thinks about the added weight.

“I know the bike is heavier,” he says, “but I’m not sure that’s a problem for me in race situations. Maybe, because I can carry more speed into the barriers or the run ups, I’m less aware of carrying more weight on my shoulder or pushing it around the course.”

Whatever the case, we are building a lot more disc CX bikes this season than last. Whether those are race bikes, gravel grinders, or all-weather commuters, it’s a set up that is working for Seven riders all over the world, and we expect to see a lot more, on the road, if not on the race course.

The Weight of Experience

We have every order that’s ever been phoned, faxed or emailed to us here at Seven. When a rider orders a second or third or eighth bike from us, we pull their archived orders and combine them so we can factor everything we know into the new build. Building one bike at a time, this one of the ways experience accrues.

We keep all the orders in manilla folders, one for each bike, in a long line of file cabinets, alphabetized and labeled by year. Each order is mirrored in our database, but we keep the paper because it helps us capture every detail and have hard back up for power outages or digital meltdowns.

There are 30 cabinets spanning our history. Pull the orders out and you’d get a pile 240 feet high. Altogether, they weigh roughly 5,000 lbs (2275kg). More than two tons.

This is the weight of our experience. We don’t know a ton about custom bike building. We know two tons.

Gran Prix of Gloucester CX II – Photos by Matt O’Keefe

Gran Prix of Gloucester CX – Photos by Matt O’Keefe

Seven founder and production manager Matt O’Keefe has a long history behind the camera. Here are some recent black-and-white film shots he took at the Great Brewers Gran Prix of Cyclocross at Stage Fort Park in Gloucester. Stay tuned for the color shots. Find more here.