Seven Cycles – Page 62 – U.S. Built Custom Bicycles in Titanium and Titanium-Carbon Mix

The Big Ideas – Single-Piece Flow

Last week we wrote about our customer interview, and that process came from our need to be able to build exactly the bikes our riders wanted. It got us thinking about this whole bike building project we embarked on in 1997 and the foundational ideas that make what we do possible. These are our “big ideas,” and over the next few weeks we’ll walk through all of them, from our unique build process to the way we collaborate with our customers, to the way we deliver our bikes.

This first installment is about Single-Piece Flow (SPF).

We always wanted to be a different kind of bike company, one that offered both a product and a service, in our case a bike and the experience of customizing it. We wanted to give our customers an experience that was about them and their cycling, not just about the bike. In a very real way, we didn’t want to be a bike company. We wanted to be a rider company. That’s where we started.

But that idea has to be more than marketing. It has to be manufacturing, too. It has to be real. How do we do that?

The simple answer is Single-Piece Flow, a way of building things that unleashes the potential for deep customization. Single-Piece Flow literally means building things one-at-a-time. By building each bike one-at-a-time we can focus on the individual rider it’s being built. Their name is attached to every order. All their personal information travels with the bike through every stage of design and build.

Building by hand, to order, never in batches, allows for the greatest level of customizability. Every order is unique, so we break it down into its constituent parts. We spec tubes specifically for the rider in front of us. One builder works on one bike, refining all the raw tubing, the dropouts, to match that one rider’s needs.

SPF is also where quality comes from. By focusing on one bike at a time, the builder is only ever responsible for one thing, the work in front of him or her, one set of details. The fewer hands touch each frame, the more responsibility each set takes. Typically only 2 or 3 builders work on a Seven, a machinist passing a perfect frameset to a welder, the welder passing that frame to a finisher and/or painter. This approach maximizes accountability while still allowing for a high-level of specialization by each builder, whether machinist, welder, finisher or painter.

The kind of focus and experience SPF demands isn’t cheap. Our team of builders has more than 300 years collective experience. We invest a lot in them, and that investment requires another big idea to sustain in a competitive world. Next time, we’ll talk about Just-in-Time (JIT) manufacturing and how it helps us put our capital in experienced craftspeople, rather than inventory.

Things That Last – Before and After Axiom repaint

We built this Axiom SL in 2002, for a customer who has since worked with us on two more bikes. This winter, he decided he wanted to update the look of this bike after 13 years on the road. He sent it to us to strip and repaint. This is what it looked like when we got it, not bad for its vintage, not bad at all.

We tell our riders we’re building them a lifetime bike, that they’ll still be riding it in decades. We think it’s one of the big selling features of a Seven, but in the excitement of getting a new bike, few really appreciate the value of the long term. You can’t blame them, they’re getting a new bike.

But now, 18 years into our bike building adventure, we are seeing bikes coming back for refinishes and repaints, and we send every one back out the door looking as good as it did when it was new. Many of these frames are a decade or more old.

There’s a story in this that resonates with these times: about quality, about not making disposable stuff, about caring for and fixing things instead of throwing them away and buying something new.

Here is the after shot of the bike above:

We hope we’ll see it back again in 10 or 15 years for another update.

On the Road – Daniel Sharp Goes Stampede Solo

One of the nice things about Daniel Sharp’s photographs and prose is that they don’t over-glorify his exploits. He acknowledges his miscalculations, his struggles and his suffering. Because that’s what adventure is, right? The intersection of suffering and fun?

This time Dan is riding solo near his Oregon home. His photos and excerpts from his trip journal below:

At some point you realize that a good weather window is a gift and that if you’re going to go, you might just have to go solo. I see the solo as a step in my progression with bikepacking. I did a couple hard solo rides in Arizona recently. One of them just about broke me, but that’s a post for the near future. Doing it solo allows you to ride your own pace, to leave when you have an opening in your schedule.

From the Velodirt site:

“The route itself is not to be taken lightly. Expect lots of dirt and gravel with over 9,000 ft of climbing and some real rough riding in sections. There are well spaced services, but inconsistent cell service. As with all rides out this way, watch the weather for high winds and extreme temperatures.”

The other great thing about this route is its proximity to Portland. The start of the route is just 95 miles down 84 to the Deschutes River Recreation Area, where you can leave your car.

I love this part of the state. I think my first exposure to the area was photographing the Rapha Continental Dufur ride back in 2009. I fell in love with the undulating wheat fields and picture-perfect farms. I love how open and dry it is compared to the dense forest of the Cascades. But starting that climb up Company Hollow you’re reminded that it’s going to be a long day through some of the most beautiful and lonely roads in Oregon. The road to Dufur is not easy on a loaded mountain bike. There is about 1300 feet climbing in 40 miles. I kept imagining how much easier it would be on a road or cross bike.

That might be the best part of a solo trip. I stop when I feel like it. I don’t feel rushed when I want to take a photo. I stop and snap photos and eat some salami and cheese and I enjoy being the only person out there. OK, one farmer did just drive by in a cloud of dust, but just one. I kept feeling like WOW it’s really pretty desolate out here, but at that moment I’d come across another farm or abandoned building.

I’m glad to have a GPX track to follow here, since there are many roads that diverge and look just as well traveled. At one point I take what looks like the obvious turn only to check my Garmin and see I chose wrong. That only happens once, but I can see how you could get lost in here. For the first time on this trip I’m happy to have a mountain bike. Water runs down the trail and I’m having to chose lines or get stuck in ruts and the occasional field of rock scrabble. What a treat, though! It’s gorgeous and it really makes the route feel like an adventure. I’m happy it’s not all dirt roads. By the third stream crossing I’m in the zone. I stop several times for photos.

This is definitely an area that I’d like to come back to explore more. I’m still feeling like I need to push on a bit to Tygh Valley. I’d camp here, but I want to make a few more miles today and Donnie mentioned it could get cold in here this time of year and my sleep system is on the cold side, so I’ll push on. Just outside of the Wilderness area I stop to filter water for dinner and breakfast. At this point it’s all downhill and paved to Tygh Valley. A group of deer cross the road in front of me and bound effortlessly over barbed wire fence and into an empty field. Late afternoon light filters in through trees and I feel the euphoria of arriving in a new place under my own power. This is one of those moments where I feel golden. I know this is special. I savor it. I stop in an old pioneer cemetery and take photos.

I love arriving at my destination at this hour. The road is gorgeous and curves back around towards town. Tonight I’ll be the only camper at the Fairgrounds – only human for that matter. No one comes out to ask what the heck I’m doing, so I set up next to a picnic table and start boiling water for dinner and setting up my tent. I just pumped water and I’ll be able to charge my phone in the outlets, so I’m all set. I’m surprised how few cars drive by. I’m not wasted tired, but lack sufficient curiosity to venture into town, so I just set up camp, eat buffalo chili and look at maps. It was a good day.

The solo overnighter is a nice quick-fix outing. I’m pleased with my effort. Nothing crazy went down. I didn’t encounter another cyclist on route. I saw a few deer, some farmers in pickups, but I’m struck how easily it is to get away from the city and visit some very quiet parts of Oregon. Now that I’ve got a few rides under my belt, it feels natural to grab camping gear and food and get away for a couple days. This would be a great shakedown for Oregon Outback. In fact, the last 33 miles of the Outback are the same as the Stampede route. The Outback just climbs another 5000 feet over an additional 230 miles. The reason to do these ‘easy’ routes is that you build up your confidence and remind yourself of what works and what doesn’t.

Read the unabridged adventure and see more of Daniel’s exquisite photos while you’re at it. Daniel rides a Seven Sola 29 SL.

Great People, Great Bikes

Seven Cycles’ mission is to do revolutionary work in the bike industry with great people. That includes our customers, our shop partners, and the folks who work inside our four walls. We know it’s a privilege to spend our days designing and building bikes. We feel it’s an honor to be chosen by passionate cyclists as the builder for their personal bikes.

It is easy to come to work here every day, even though we know we’re going to work hard once we arrive.

What we do is fun. What we build is fun. As missions go, Seven’s is a good one.

We are currently looking for a few good people to help us grow and serve our rapidly expanding rider base, great people to help us connect to more great people.

If you think you’d like to work with us, read more on our Careers Page, and/or send us a resume and a cover letter telling us who you are and how you can help.

Into the Sunset – Mo Bruno Roy Retires

Our good friend and sponsored rider Mo Bruno Roy announced her retirement from pro racing yesterday after 12 years at the top. We think it’s best for you to hear it in her words, but we would be remiss if we didn’t point out the highlights of our time together as builder and rider.

Mo raced over 200 races on a Seven, including 31 wins, 63 podiums and 158 top-tens.

Of those, 143 were UCI races and included 5 wins, 31 podiums and 111 top-tens.

She raced 13 World Cups, 10 National Championships, including 3 wins (1 Masters, 2 Single Speed) and 6 top-ten Elite finishes (out of seven Elite races).

She was Single Speed CX World Champion, 2014, Cyclocross World Championships team member, Tabor, CZE 2010 and Winner of the 2009 USA Cycling National Calendar.

In all that time, she turned in one DNF (Did Not Finish).

BUT….those are just results. Sure, they’re important. At the pro/elite level, you race to win, and Mo won a lot. For us, there is much, much more to it than just winning, though. Mo is an ambassador of the bike. She brings people into our sport. She epitomizes what we think of as a pro cyclist, not just for the way she rides on race days, but by the way she rides her bike to work, to the grocery store, and to visit us here at the shop. And she does it all with a smile on her face. THAT is why we are proud of her, and proud of our partnership, because it’s more than a sponsorship.

Maybe sponsorship is what happens on race days, and partnership is what happens every other day of the year. Mo’s “career” as a pro racer might be over, but she will go on being a great cyclist for a long, long time, and that’s why we wanted to work with her in the first place.

We congratulate her on everything she packed into that career and wish her the very best for every mile to come.

Geaux Meaux!

Here are just a few of our favorite shots of Mo from over the years:

Photo by Brad Jurga

Photo by Chris Milliman Photo by Dave Chiu At Grand Prix of Gloucester (photo by Jon Henig)