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U.S. Built Bicycles in Titanium and Carbon-Titanium Mix

Underway

When we receive a signed confirmation form for a new bike, the designer staples the pages together, slips them in a folder with all the accumulated paperwork, and clicks it off in the database as “confirmed.”  That designation alerts Matt O’Keefe, the head of production, who nabs the folder and walks it back to the machining area where he files it neatly and squarely in the back of the build queue.  The last spot in the queue can be found all the way to the right of the vertical file.

If thinking about your new, one-of-a-kind, hand built Seven Sola SL gets you excited, well then, you want that folder to be all the way to the left.  Until it’s the very first one on the left, it won’t be started. The wait can be agonizing.

So I couldn’t believe what happened this morning.  All alone in pole position, my folder finally sat on the far left.

From there, right in the sweet spot, Mike Salvatore plucked it out of the queue, then invited me into his office to show me the build sheet he was creating for my bike.  I glowed.

Mike designing Karl's frame in Autocad

The first task is to take the information from the confirmation form, and turn it into a build sheet that specifies every detail of the work to be done.  Every single detail, big and small.  Tube lengths, diameters, wall thicknesses specified to thousandths of an inch, cable stop styles and locations, where the tubes will be cut, butted, coped and many, many other pieces of information are all included on the drawing so that it can flow through the fabrication process without being held up.

Mike has drafted several thousand build sheets, but I could tell by the confident clicking of his mouse, this one was extra special.

Reading my enthusiasm, he pointed out a few details and explained why they were important.  The chain stays, for example, when designed around my single 32-tooth chain ring and 2.4″ tires have to be curved to avoid running into the crank, squished to create tire clearance, angled back to avoid hitting my heels, flared to miss the 180mm rear disc rotor, and finally spread to reach the drop outs.  A lot of thought goes into each chain stay, a lot of engineering.  After plugging in a few more numbers, every last specification was accounted for and the fabrication of the frame could begin.

For one lucky individual, this will happen in a matter of moments.

Getting Closer

Riding past horse pastures and state parks in and around Hamilton, MA, last weekend, I found myself daydreaming once more about riding off road. I chuckled to myself remembering the wise old proverb, “if all you have is a mountain bike, everything looks like a trail.”  Now I am finally understanding the truth of it.  In fact, ever since ordering a Sola SL, I have scoured the countryside for trails, parks, and recreation areas.  I stare at the woods and drift off, longing for the day I can roll through those very trees.

A few weekends ago, I was hiking the Ledge Hill Trail at Ravenswood Park.  High up on a rocky outcropping, the view of Gloucester Harbor, blanketed in winter colors, was Instagram worthy – but instead of taking a snapshot, I pulled out my phone to search “Ravenswood Mountain Biking.”  I had to know if bikes were allowed in the park.

What I learned was nothing short of incredible.  Not only were bikes allowed, but Ravenswood was just a small piece of about twenty-five thousand acres of parks, forests, and free trails in Massachusetts managed and maintained by the Trustees of Reservations.  Many of these parks welcome mountain biking, and just like that, my mountain biking schedule is set.

The timing couldn’t be working out any better, either.  Nearly every component for my new bike has arrived.  I’m only waiting on the wheels and brakes.  Once it’s built, Spring will be knocking on the door.  My restless legs bounce just thinking about it.

Because no one in the office wants to hear me talk about it any more (two years of discussion prior to ordering will do that) and because I’m not done yet, I’ll spell out the details in this forum instead.

I have had a soft spot for the Sola SL, since 2004, so I didn’t think twice about the model choice.  I knew that a double-butted tube set would be beneficial for at least two reasons: my frame will be big, and I love the look of over-sized titanium tubes.  Without butting those tubes, my lanky build would take a beating during the course of a ride.  By thinning the tube walls down, I can have a bike that rides like a dream, and meets my oh-so-discerning aesthetic.

Choosing a wheel size ended up being simple as well. I have only ever ridden 26″ wheels, and I wanted to try one of the larger sizes, 27.5″ or 29″.  I knew either one would be fun and new, but beyond that, I couldn’t see any overwhelming  evidence to suggest one would be better for me than the other.  As luck would have it, the fork I wanted was only available in 27.5″ , so the decision was made.

The only real oddity with my bike, or maybe with me, is that I wanted a 150mm travel fork.  Surely a 150mm fork is overkill, especially for the relatively mellow riding I’ll use it for.  No downhill, no huge drops, and nothing that could be considered extreme to anyone other than my parents.  In fact, it will mostly be a cross country rig, with a huge fork.  I proposed the idea to the design team, and while they had questions at first, they started to see my vision, and designed a frame that will accommodate the extra travel without hindering its handling.  It is amazing what they can do once your measurements, component spec, and vision are in front of them.

Below is the drawing of my very own Sola SL. I think it’s going to be awesome.

Karl's Sola SL CAD Drawing

And yes, that is a ton of slope and post exposure, two more style requirements.

In the Queue

Leaves

The Little Tennessee River gets backed up at the Fontana Dam forming an emerald green reservoir that has been on my mind since the beginning of summer. Along the shoreline, long leaf pine needles blanket the forty miles of single track that meander through a North Carolina State Recreation Area named Tsali.  It was there that I fell in love with mountain biking on a chilly October day, much like today, seventeen years ago.

Tsali was my first experience leaning into banked corners, involuntarily launching over whoop-de-do’s, and trail riding from sun up to until sun down.  Whipping through the woods amidst the peace and quiet of the natural world turned out to be my definition of fun.  That trip to North Carolina was just the start. From there I rode everywhere I could; the Smokies, the Blue Ridge, Pisgah, Monongahela, the Appalachians, the Sawtooths, Yellowstone, the Tetons, the Colorado Rockies, the Metacomet Ridge, and even Dooley’s Run right in my parents’ backyard.  No matter the location, the thrill was the same.  I was hooked.

After college graduation, I took a summer job leading mountain bike trips out west, and ended up staying for the year.  I can’t recall if I put pressure on myself, or felt it elsewhere, but when the year came to a close, I determined it was time to follow a more traditional post graduation path. I packed up, headed home, went back to school, and got a job.  I’m sure everyone has experienced it, but in the blink of an eye thirteen years flew by without me so much as throwing a leg over a mountain bike.  Within that time frame I gave “my” mountain bike back to my father, and picked up road biking on the side.

For all intents and purposes, I am no longer a mountain biker.  V-brakes have been replaced with discs.  Triple chain rings, flat bars, and bar ends are all gone.  26” wheels look out of place in the sea of 650’s and 29ers.  Judy Butter is no longer the answer to stiction.  My full finger gloves are too small.  People say “shred” instead of “ride.”  I haven’t seen a Grateful Dead sticker on a bike in years.  Mountain biking, it seems, has passed me by.

It took a road ride last April, in Greenwich, Connecticut to rekindle my interest in getting back on the trail.  Darren, who works at Signature Cycles and was leading the road ride that morning, was guiding us through winding hills and beautiful country side, but for the first time in a long time, my mind was in the woods.  I don’t recall how, but the topic of Tsali came up.  As chance would have it, Darren had been there too, and had equally fond memories.  We shared stories and fawned over the trails, the pine needles, and that glorious lake.  Somewhere on the silky smooth roads of Greenwich, I decided that it was time go off road once again.

Perhaps it’s fitting that seventeen days into October, just seventeen years after my trip to Tsali that started it all, the design for my first Seven mountain bike sits in the queue (behind all of yours), ready to build.

I cannot wait.

Confirmation in a manila folder

Mike and Mary at MTB Nationals

Mike and Mary at the USA National Championships 2013

Great pictures and stories from Mike and Mary’s recent exploits at MTB Nationals, where they made us all really proud, Mary with a podium finish and Mike with a top 10, as well as the full catch up on their RV-based, race-chasing exploits.

Just a sample:

I got a great start from my front row call up and settled into a 3rd place position that I was able to maintain for the entirety of the race.   I really had to measure my output in the heat but actually felt kind of great a few times while taking a few calculated but extreme lines and really enjoying the challenge of  this “real” mountain bike course – something that is less and less typical in this newer era of XC racing.

– Mary McConneloug

Seven on the World Cup Circuit

Mike and Mary with their Sevens

We recently built new Sola 650b SLX race bikes for Mike Broderick and Mary McConneloug and had them delivered to Germany where the pro mountain biking power couple are working their way around the World Cup circuit.

Mary said:

The frames turned out beautifully!  

The care you all take with your work, the attention to detail and finesse is second to NONE!  Rob – your design, is again, masterful!  We know so many hands played a part in this project!  Thank you guys for your artful work in planning, crafting and shipping these incredible frames to Mike and I over here in Europe!!  Mike spent the majority of this past week carefully building the frames up at the SRAM headquarters in central Germany.  Having access to a real shop (and not some outdoor RV camp spot) to build the bikes up was very much appreciated.  Thanks to our awesome crew of supporting sponsors who helped with the various components – everything came together perfectly.

We feel so lucky to be backed by the best in the industry and we are honored to represent you all out in the field!

Mary's Sola 650b SLX

We got out on our first ride in the forests of Schweinfurt yesterday and instantly were both SMILING! The fit and balance of the frames are impeccable. My first impression of riding the 27.5 wheel size was the ease of acceleration.  I could feel the relation of the pedal stroke efficiently translate my power to the smaller wheel size and it seemed easier overall to push and maintain a smooth cadence. The complete bike is also a little lighter and easier to maneuver through the tight turns of the trails…

We can hardly wait to RACE our new 27.5 Solas at the World Cup in Italy this weekend!!!

Thank you all again!!!

We are truly honored to represent Seven Cycles and ever grateful for your continued support of our team.

Yours truly,

Mary and Mike