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Current Lead Times: Rider-Ready Framesets: 3 weeks. Full Custom Bikes: 7 weeks.

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Donut race

In this vintage photo, Rob explains the rules for the now infamous donut race, an event from our bygone days that required participants to circumnavigate the shop floor.

The best rule was that you couldn’t cross the finish line until your donut was completely eaten. Certain Seveneers would have an advantage here, fast on a bike and able to choke down a donut in 2 seconds flat. Fearlessness was also key when cornering hard around a 2-ton Bridgeport.

trying to eat a donut while laughing

Dems Da Brakes

One topic that came up early in our discussions with Patrick Brady about the ultimate travel bike was brake type. Due to the wide range of tires he’ll be using, and the desire to keep packing and unpacking as simple as possible, Patrick felt cantilevers, or possibly mini-v’s made the most sense. Easy to set up and adjust, these brakes don’t require any additional tools or time to pack in a case. Patrick had ruled out cable actuated disc brakes for two reasons, first because disc rotors present a hurdle in the speed of packing the bike, each rotor has to be removed in order to fit, and second because Patrick had yet to find a cable actuated disc brake that he felt was so significantly better than a rim brake, that they’d be worth the hassle.

Partick Brady on a test ride

Before we knew how he felt about brakes though, we took him for a ride. His test bike was a coupled Evergreen SL, a sort of travel bike prototype outfitted with Shimano’s R517 non-series, cable-actuated disc brakes with 160mm rotors. The route (that he would crush us on) was what we call the Battle Path loop because much of the route follows the path taken by the British on their march from Boston to Concord way back in 1775. Other than an occasional street crossing, nearly the entire ride was off road. From single track in the Belmont Woods, to the long, swooping, packed dirt trails in Lexington and Concord, we rode through the unrelenting humidity.

Patrick basically rode one handed, using his free hand to snap pictures throughout, so it would appear that his opinions on braking power are believable. The ride was as fun as it gets, the trail conditions were top notch, and the scenery unbeatable. We love that ride, and Patrick’s smile suggested he did too.

Something changed for him during that ride. For the first time, he had a clear cut example, in his eyes, of a cable-actuated disc brake that performed better than a rim brake. This was an important discovery because many of the rides Patrick has planned for the travel bike are exceptionally rugged and will require a comparably exceptional braking platform. This isn’t to say cantilevers and mini-v’s couldn’t perform well enough, but he felt the disc was a needed improvement, so much so, that it became a requirement for his travel bike.

Back in the show room, we discussed the pros and cons of each brake type, cantilever, linear pull, medium reach, etc. There are clear advantages and disadvantages to each style, but for the type of riding that Patrick will use this bike for, especially the challenging off road rides, his choice was clear.

Disc it would be.

Road disc brakes

The question then became, what can we do to speed up the break down time when packing the bike? Discs come in two mounting styles, six-bolt or center-mount. We agreed that a center mount, though it requires a cassette tool to install, would save enough time to make it the clear favorite.

Poorer for His Absence

Robin Willaims and his Seven

Sadly, Robin Williams has left the stage. The whole world has lost of one of the great entertainers of our time, but we are also sad as cyclists to have lost a passionate rider, collector, benefactor and friend. We were fortunate to build a couple of bikes for him, to interact with him the way we do with all Seven riders, as a collaborator in the bike building process. Our brief experiences with him suggested he was down-to-earth, humble and looking for the same things we were, the simple joy of cycling, some freedom from life’s cares. He appreciated the finer points of design and craftsmanship. He was a bike nerd.

And because of the way we work, we find that we almost always get more from our customers than they get from us. They teach us to build better bikes. They give us the opportunity to continue practicing our craft. Among the thousands who ride Sevens though, Williams gave us something unique. He taught us how to take ourselves less seriously. As people, and as bike builders, it is an invaluable lesson. We are all a little poorer for his absence.

 

Case Study

Spread out in the corner of the baggage claim, the challenge of bike assembly is never more apparent. Hundreds of eyes watch as you unzip the case to see how your bike fared in transit. “What is it?” travelers ask as they see what looks to be a bike in ruins. Your case, small enough to avoid the airline’s bike fees of up to $400 round trip, is just big enough to hold your S&S coupled Seven after some minor disassembly. Just hours ago, and in the calm of your workshop, you packed the bike like a three dimensional jig saw puzzle. But now, in the wide open airport, curious eyes upon you, building your bike back up is all that stands in the way of you and your adventure.

How long will it take?

One of the main objectives of our collaboration with Patrick Brady, founder of Red Kite Prayer, is to create a bike that is as fast to break down and build up, without sacrificing performance, as possible. There are three main facets, other than the pressure of people watching, that can affect the speed of breaking down and building up of a coupled bike:

  • Case: Not only do cases come in different sizes, but they also come in different materials. We’ll discuss the pros and cons of each.
  • Frame and Fork: The size and shape of the frame and fork can simplify packing. By designing your frame to fit you, and a travel case, Seven can ensure the best fit, on both fronts.
  • Components: Cables, brakes, bars, and a variety of other components will have to be removed or adjusted before the bike can be packed into a case. Selecting parts based on ease of installation can save hours. We’ll discuss components that have proven to be quick to assemble, and a snap to adjust.

Let’s look at the easiest of decisions first, the case. In determining which case to get, we look at a variety of topics, including bike protection, ease of packing, ease of toting, and how easy the case is to manage after the bike is removed. There are three styles to choose from:

  • Hard cases: The most durable option, hard cases do the very best job of protecting your bike. S&S Machining, the same folks who make the couplers for our travel frames, offers hard cases that have a handle on the edge or on the side, that come with two wheels or four, and an array of other options. Many of these options are useful, but especially for transporting the cumbersome case in and out of the airport. Another unforeseen benefit is that they tend to stay a little cleaner than the soft cases. The only drawbacks to the hard cases are that they are heavier, more expensive, and more difficult to pack. The walls of the hard cases are, well, hard and require you to be creative in order to get all of your bike’s contents in the case as they won’t give an inch.

    S and S hard case
    The S&S Butterfly Latch Hard Case
  • Soft cases: More or less just a heavy duty bag, soft cases are the lightest, most affordable, break down the smallest after use, and are easiest to pack. However, they offer very little protection for your frame, and do not keep their shape during transit, exposing your bike to just as many dangers in the bag as out. Great for packing your bike in the trunk of your car, these cases are more or less just a convenient way to tote everything together, but not a great option for airlines.
  • Hybrid cases: These cases are made of rugged nylon, and have reinforced corners to give the case structure and help protect its contents. They are less expensive than the hard case, but are also less clunky. They are more expensive than the soft case, but far more rugged. One major advantage to the hybrid case is that the walls are flexible which makes packing something as oddly shaped as a bike a little easier. Dirt has a way of sticking to the nylon material so the bag loses it’s new feel after a trip or two, but really, there isn’t much to nit pick here.

    S and S soft cases
    The S&S Co-Motion Hybrid Case

Each material has it merits, but we feel the Hybrid case offers the right blend of frame protection, value, and ease of packing. We’ll address the frame and fork, as well as component options soon.

As always, if you have any questions about travel bikes, this collaboration with Patrick Brady, or anything else for that matter, feel free to call us at 617-923-7774 or email us at info@sevencycles.com. Thanks for reading.