skip to content
Current Lead Times: Rider-Ready Framesets: 3 weeks. Full Custom Bikes: 7 weeks.

Building Titanium and Carbon-Titanium Bikes in the USA for 28 Years

P2S

“Port-LAND,” he shouted out as he walked down the train car, “Next stop, Port-LAND.” I had never heard the emphasis on the second syllable, but the conductor was quirky so it worked in this case. The Amtrak Downeaster runs from Boston’s North Station all the way to Brunswick, ME and travels through endless woods, lakes, rivers, ocean front, and cool old New England mill towns. There is even a stop in Haverhill, MA. If we had needed a fresh pair of Ksyrium’s we might have had enough time to make a dash to Mavic‘s headquarters. Our bikes, stowed away in bike specific wheel slots in the last rail car, cost just $5 more per ticket.

Hearing the conductor, we gathered our stuff, and headed for the doors.

June 21st is the longest day of the year, and the final glimmer of sunlight faded out as we were walking in the door of our hotel. Kristin’s Campagnolo freehub is loud on the road, but in the hallway of the hotel it was deafening. The three of us caused quite a commotion. While we were checking in, a woman wanted to know where we were headed. As it turned out, she was in Maine on a bike ride too, on a quest to ride their bikes in each of the 50 states. Her name was Pat, and when she saw our Sevens she was excited to tell us about how much she loved her Axiom.

Karl and his mom
Pat G and Karl B

Maine, the way life should be.

We needed carbs for the morning’s ride and found them at the Local 188 in the form of a hearty paella. From there we walked to Novare Res, home to a most incredible selection of draft beers. More carbs. Portland is a town that is hard to say good night too, but we had a big Sunday ahead, and headed back just before midnight. Larabars, tubes, and pillows were divvied up, the alarm was set, and we hit the hay.

The forecast called for a day in the 70s, and the sunlight pouring through the split in the curtains promised to deliver. We shoved off a little past 7:30. Our hotel was at the bottom of Congress St., and while we rode up it, we joked that it might be the biggest climb of the day.

The entire ride, from Portland to Salem is about 115 miles, and over the length of the trip we’d climb a total of 1,200 vertical feet. A right turn on State, and a right on Congress and we were leaving Portland via the windy and windy Casco Bay Bridge. There was a 5K road race in South Portland that morning, and the entire bridge, on the southbound side, was bumper to bumper. We sailed past and made no friends in the process.

Counting the miles
111 miles left to go.

The Eastern Trail, an abandoned rail bed that has been turned into a hard pack, multi-use path, runs for 65 miles from South Portland to Kittery and was the highlight of the first fifth of the ride. The twenty mile stretch on our route may as well have been a nature preserve. Ponds, streams, salt water marshes, vernal pools, and woods outlined the path from the moment we got on until we departed near the town of Wells, ME.

resting near a field
Salt Marsh

a medow and a Seven

We headed east until we hit the coast, then south. Moving from the serenity of the Eastern Trail to the touristy beach communities is a dramatic change, but both are fun places to ride. We rode from one Olde New England town to the next, and discussed which old houses we like best.

An old house
This one was from the 1700s.

My favorite part of the route, prior to lunch, was Shore Rd., in Ogunquit. Crashing waves on the left, houses that belong in fairy tales on the right, and a freshly paved road that follows the shoreline down the middle, Maine didn’t disappoint.

near the ocean
One of a thousand breath taking stops along Shore Rd.

Making the transition from Maine to New Hampshire easy was the beautiful, newly refinished Memorial Bridge, and the promise of burritos once we crossed the border.

Crossing the big bridge
You could almost smell the burritos in the air.

The bridge basically funnels traffic into Dos Amigos Burritos, and we didn’t resist the pull. Timing worked well as we were all hungry, the sun was at it’s peak, and the benches at Prescott Park were clear. Portsmouth represented the half way point of the ride, and while we weren’t setting a land speed record, we were in good shape to make it home before sunset. We sat for a bit, watched the boats, and devoured lunch.

Burrito sign
Three burritos please.

The remainder of the ride, into Massachusetts, featured a few miles of ocean front views. To ensure our legs stayed fresh to the finish, we pulled over in Newburyport, MA for coffee and a brownie casserole.

Cafe sign
Coffee break.

At least that is what I would call a brownie that was so full of walnuts, pecans, chocolate chips, white chocolate chips, butterscotch chips, and coconut. It hit the spot. 25 miles later, we reached our destination point, the Old Spot in Salem, MA. As you already know, it’s hard to beat a long day in the saddle.

Group photo
Three Amigos

For an “easy” 117 mile route, P2S as we call it, it’s hard to top. How does your favorite century stack up?

Oh, The Places They Go!

Peter B., from the UK, visited us last week for a factory tour. When he got home, he sent us some incredible pictures from the routes he’s ridden recently. He writes:

“Thank you for showing us round the Seven production facility recently (calling it a factory doesn’t seem quite right). We both enjoyed the visit and found it very interesting.

The first picture was taken a few weeks ago at the top of Hardknott pass. It’s not a long pass, but it’s steep, around 30% in places. We had to walk a bit of it! The descent is also pretty interesting if the weather is wet, fortunately it wasn’t when we went over it. It was on a ride called the Fred Whitton Challenge, which is 112miles and includes around 3900m of climbing, and goes over most of the steep passes in the English Lake District, many of which are 20 to 25% climbs. If you’re interested, you’ll find some information about this ride and also the Raid Pyraneen on the web.

riding to the sunset

The others were all taken on the Raid Pyreneen, which I did last year. That goes Coast to Coast along the Spanish / French border from the Atlantic to the Mediterranean. The basic route is around 720km with 11,000m of climbing and the objective is to complete it in under 100 hours. Due to some passes still being snow covered from the west side, we actually did 755km and 13,100m of climbing. The first picture is the Col D’Aubisque:

a cyclist clad in safety colors in front of a cairn with rugged snow covered moutains in the backround

The second is the Col de Tourmalet (which was closed from the Aubisque side, so we had to go down to the valley, round the mountain and up from the far side).

Cyclist next to a mountain

I can’t remember the name of the last one, but it’s a nice picture so I thought I’d chuck it in. This ride goes over a lot of the big Pyraneen Passes many of which appear regularly in the Tour de France. They go up them (and down them) quite a lot faster than I did!

Seven takes a rest

All the best,

Peter”

Editions of One: Project Pioneer

What are the Editions of One?

The Seven Cycles’ Editions of One bikes are special projects aimed at pushing the bounds of our creativity and ability. Like every Seven, built for the person who will ride it, each is one of a kind. Each is meant to inspire. Each is meant to celebrate the craft of bike building and the freedom cycling affords us all.

We will release three Editions of One this year. The first, built back in March was the Ever Changing Evergeen. The second is currently underway, and will be completed in time for an adventurous ride this weekend. We’re calling this second Edition of One, Project Pioneer.

Project Pioneer Design Details

Eugene Christophe was leading the 1913 Tour de France when his fork broke on the descent of the Tourmalet. Prohibited from accepting outside help, he hiked 10km to the village of Ste-Marie-de-Campan with his bike on his shoulder. Once there he repaired his own fork at the forge of Mssr. Lecomte and then continued on to the finish even though the entire field passed him while he toiled and the race was lost.

The Project Pioneer bike is a tribute not only to Christophe, but to the pioneer spirit of cycling’s early decades, to the self-sufficiency that cycling fosters and to the joy of building and riding your own bicycle.

Seven built this bike in collaboration with Rapha Performance Roadwear, the Rapha Continental Team and Ride Studio Cafe for the June 7th, 2014 Pioneers Ride, designed as a tribute to the pioneers of early cycling. Details on the ride can be found here. All are welcome!

Design Details: Paying homage to the cycling era from 1900 through 1940.

  • Frame: Carbon tubing with titanium lugs and chain stays.
  • Tubular Truss: harkens back to bikes of this period.
  • Derailleur: Three-speed, designed and built from scratch, in house. Inspired by the first derailleur ever allowed in the Tour de France, the Super Champion.
  • Chain tensioner: Customized, in house.
  • Shift lever: Modified in house for three-speed use.
  • Gearing: 42 front; 14-18-24t cluster.
  • Handlebar: Wide flare drop bar.
  • Stem: Adjustable – track style, built from scratch.
  • Wheels: Rims and hubs painted to match frameset.
  • Skewers: Modified wing nuts.
  • Paint: Logo designs and details based on the style of the era. Gold leaf logos – real gold leaf. Unpainted chainstay – reminiscent of chrome plating.

The Editions of One bikes are not for sale, but some design elements can be incorporated into our standard offerings. Each of these special bikes will remain in the Seven Cycles factory show room at the conclusion of their intended usage. For behind the scenes action of the creation of the bike, follow our Instagram feed, Twitter page or Tumblr.

pinstriping

titanium lug

lugs of the Pioneer bike

 

The Making of an Expedition Bike

Sola SL ready for bikepacking

When Zand told us he was packing as light as possible, we didn’t think he meant to carry a hundred pounds of bike and gear. Skis, ski boots, poles, avalanche gear, camping equipment, cooking utensils, cameras, and other odds and ends apparently add up pretty quickly. Once the trip began, Zand reported that the total outfit weighed in at almost exactly one hundred pounds. Not bad, if you’re going downhill, but something about circumnavigating the Altai Mountains suggested there would be some uphill too.

rider getting fitted

Every tube that makes up his Expat S, and every other Seven as well, is carefully selected and tailored based on the rider and how they mean to use their bike. Zand’s bike was unique because it was designed around three total extremes; the giant size of the frame, the massive amount of gear it would haul, and the intricate details required to handle the rigorous conditions of the Altai. Each Seven is unique, but to have three far out requirements made for an especially fun project.

Zand is a tall guy, and lean. His Seven stands like a mammoth next to most bikes, but the 29″ wheels make it look proportional. Normally someone will take a completed bike for a spin to check their handiwork first hand, but the saddle height on Zand’s Expat S was far above what any of us was comfortable straddling. We left the test ride to Zand himself, and the big fella made the bike look great, a perfect fit.

Selecting the tube set for this frame was a challenge. As we said, Zand is tall and strong, but slim. If we were designing him a road bike, he might prefer the cushy road feel of smaller diameter tubes. But on an expedition bike, set to carry a huge load, a smaller diameter tubeset would likely bend and flex too much, making for an inefficient ride. To ensure this bike would ride well under weight, we used larger diameter tubes which flex less, adding to the frame’s stability.

Seven on a long dirt road

Designing a bike to fit a tall rider, and making sure it was sturdy enough to carry all of the required provisions proved to be manageable, but how could we design a bike for the unknown trail ahead?

Adjustability.

As an example, we discussed what tires he thought he’d use. The surfaces that he knew he would ride on were paved roads, unpaved roads, destroyed roads, dirt trails, and each of those covered in snow as well. Much of the route was unknown however, so we started with 40mm knobbies, but left room for a two inch tire, just in case. We chose straight gauge tubes, not that butted tubes aren’t strong, but the thick walls of a straight gauge tube will provide that much more impact resistance in the case of a crash. Descending unknown mountain roads in variable conditions suggested crashing was a possibility. Rack and fender mounts were obvious additions, as was a chain hanger to ease repairs, and the low mount disc brake that helps keep each of these areas free of frame clutter.

At this point, just 230kn to the finish, Zand’s trip, and his Expat S have seen their fair share of adventure, and challenges. But both continue to impress. Best of luck on the final push, Zand!
Seven on the expedition