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Current Lead Times: Rider-Ready Framesets: 3 weeks. Full Custom Bikes: 7 weeks.

U.S. Built Bicycles in Titanium and Carbon-Titanium Mix

Neil’s Big Orange Monster CX

Performance Fit Designer Neil has ideas he just can’t let go of, and he always has a project going, so none of us was too surprised when he started pushing around the concept for a new monster CX bike based around our Expat S frame set. We had done one for our old friend Chipps Chippendale at Singletrack magazine, so that build was fresh in mind.

Neil assembling his Expat S monster cross bike
We were on our regular Friday shop ride, mountain bikes on local trails, and that ride always presents the challenge of breaking off at the end and getting to work on time, or at least on-time-ish. So Neil got to thinking of good solutions, and this is the result.

Neil's Expat S - down tube detail

The 29-inch wheels allow him to crush it on the trail. The on-board bag takes care of commuter essentials. The disc brakes make it an all-weather beast. It rolls fast across town with a stiff, compact geometry and a rigid steel fork.

The orange paint with red and black accents is an homage to the Bridgestone XO-1 Neil grew up coveting, and we did a custom decal (see left) that echoes the famous Bridgestone decal from that great builder’s hey-day. If you’re going to nerd-out, go all the way, right?

Neil's Expat S

The XO-1 was originally sort of the slow-roller in the Bridgestone line-up. It came with a moustache bar and an upright riding position. It’s a short step from there to the wide drop bar associated with modern monster cx set ups. The disc brakes and fat tires just complete the re-think of this classic bike.

We saw our friends from River City Bicycles at the Interbike trade show in Las Vegas a few weeks ago, and they asked what weird, wacky stuff we were tooling on in our spare time. Well here it is guys, a throw-back Monster CX commuter.

The Soul of a New (Road) Machine

John's Axiom SL frame in graphite with red panels

We were riding along side-by-side when I glanced over and noticed Dan scrutinizing my bike. “What?” I said. There was a long pause. He smiled. “Are you happy with the way that bike fits?” he answered.

And that’s how it happens, a new bike.

Over pizza (and beer) at the end of the ride, Dan is already designing. “I’d bring your bars up and back. We’ll do a more compact frame.” He goes on and on. He will change everything. I nod my head. You have to be open to all the ideas. You have to listen.

Two weeks later I write out the order, and it starts. Now Neil is involved. We add a pump peg to the frame, on paper. A pump peg is a good idea.

My order swirls around digitally. Dan and Neil confer. They ask me questions. They measure my old bike. A complete design emerges. Rob checks it. Rob changes it. And all along the way, in the office, we talk about components and paint schemes.

I walk out to the paint department and express an interest in matte gray. Jordan says he’s excited about matte red. He grabs tube samples for both colors, holds them together. My jaw drops. We talk about panels, about forks. I am dizzy, excited.

Now there is a design on my desk, on paper. I review it, trying to turn numbers into a 3D picture in my brain. Top tube angle jumps out at me. Chain stay length. There is a check box next to ‘Pump Peg.’ I am caught in two minds. The numbers in front of me are scary. They describe a new bike, one that is not only new to me, but unlike any bike I have owned before. This is what we do at Seven, though. We change and optimize. I sell this change every single day. I tell the story over and over, and now I am facing the truth of it for myself.

I decide to do what all of our customers do, trust in the people and process to turn out the best bike I will ever own. I have faith, but I am nervous.

Because it is the high season and even the bad economy has been kind to us, I have to wait. My folder goes into the build queue like anyone else’s would. I am an employee, but I am also a customer.

After an eternity, which is more like three weeks, Mike takes some lengths of titanium tubing and cuts them down to my size. They get butted and mitered and placed in a box with drop outs and freshly bent chain and seat stays. They get loaded into a frame jig and passed to Tim.

Tim is a master of his craft. What little I know about welding bicycle frames comes from Tim. In the moment, I am unaware that Tim will weld my frame, but later, when I walk out to the shop floor and see it hanging on the rack in Final Machining, I pick it up and look it over. The welds are as clean as any I’ve ever seen. I am actually stunned. I guess that Tim has been my torch-bearer and then I check the build sheet and see his name there.

Later he says, “Oh yeah. That was your frame. Man, that one came out clean and straight!” as if they all don’t. I am nonetheless awed and thrilled, and I wonder if I have the patience to wait for paint to be sprayed and dried.

It is at this point that my proximity to the process becomes a liability. I have given a number of tours of our factory to past and future customers. Clearly, part of the charm, part of the value, of working with Seven is knowing that your bike is being built by craftspeople who have been doing what they do for the entirety of their careers. There is a romance to custom frame craft, and for those who have experienced or want to experience the pinnacle of that craft, pushing open the double doors at the back of our office is like gaining access to the dream factory.

And now I have to sit at my desk and answer my phone and go on about my business while a frame intended just for me passes from Tim to Matt to Jordan. I have to sit there while first the white and then the gray and finally the red gets sprayed on it. I must resist the urge to walk back and check on it. I must stay out of the way.

When Jordan comes to my desk and says, “It’s done,” I am not sure how to respond. Do I jump up? Do I play cool? I jump. I do not run. I jog. This feels like self control.

John's Axiom SL frame and fork

He hasn’t yet applied the matte clear, which will neutralize the glossiness and turn down the volume on they gray/red contrast. It is still a striking color combination. I wonder if I can live up to it.

And then of course, the bike has to get built. Dan and Neil help me cut fork and press headset. Parts get bolted on. Housing and cable get cut and threaded. Brakes get adjusted and then readjusted. Cables stretched. Derailleurs aligned and trimmed and set.

I ride it around the parking lot to get a basic feel for completeness and fit. The rubber is finally meeting the road, and already they are hitting it off. The first thing that strikes me is that it feels fundamentally different than my previous bike, but also fits in a way that is instantly comfortable. This is a little mind-blowing.

My first long road ride bears out every decision made up to that point. The bike is magic. I am both faster and more comfortable. The bike is more stable. It is stiffer. How all this happens simultaneously is the stuff of alchemy. This is what happens when you listen to other people’s ideas and put faith in the process.

I work here. I am biased. It is embarrassing though to know how it all works, to understand the process and know the people and be a part of the team that makes this happen for customers all day every day and still have your mind blown when it happens for you.

I am riding this bike with a stupid grin on my face, mostly because it is that good, but also because it reinforces the stories I tell our customers every day. It bears out Seven’s principles, and it proves to me that when you build someone (even yourself) a great bike, it can transport them back to that very first moment when they rode for the first time. That I could be so involved in the process and work on it with my friends only makes it that much more special.

John L.

Data, Experience, Passion, Results

Checking the alingment of a rear triangle on the surface plate

When we set out to build custom bikes on a timeline measured in weeks rather than years, there were a litany of challenges to overcome.  Chief among them was how to bring all of our collective experience to bear on each frame.  Because of the scale and speed of what we do, making sure each person working on a Seven frame had the benefit of the years of frame-building work that had come before, became a real arbiter of our long-term success.

There are usually 10-15 people working on our factory floor.  About a third of them have been engaged in frame-building for more than twenty-years.  Another third fall in the 10-20 year category, and then finally we have a handful just embarking on their bike industry careers.  Everyone who works here, regardless of their experience, brings a passion with them.  That passion may be for high-end paint finishes, or for precision welding, rather than the “it’s all about the bike” mentality, but passion is one thing you can’t teach.  To work at Seven, you have to bring a certain level of motivation with you.  The rest we can teach.

using a depth gague in a CNC machine

And when we say teach, what we really mean is that we can show you the way we do things.  In order to transfer the knowledge and experience of our most seasoned staff, we created highly-defined systems based on real-world data.  We can’t impart five, ten or fifteen years of experience to people walking through the door, but we can build it into our way of doing things, so that those who are motivated to learn to do things the right way can replicate our results while they’re on their way to becoming veteran craftspeople, when muscle memory takes over.

We romanticize the craft of what we do all the time, but the truth is that, while important, craft alone would not let us achieve what we set out to do.  We are a long way from the one-person workshop, cranking out single frames in stoic silence.  We certainly have a crew of builders here who could step into that shop and build those bikes, but what we have tried to do is bring riders the same, full-custom experience you might expect from a single craftsperson, but without the long wait that comes along with the that type of custom work.

Pressing a Chris King headset into a Sevn IMX 29 SL

Doing what we do requires passion and drive. Those things are a given. One of the greatest sources of pride for us is that we are also data-driven, systems oriented, and customer focused.  We founded this company with the goal that every Seven embody the breadth and depth of our experience, expertise, skill, precision, knowledge and commitment to the customer no matter who builds it.