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U.S. Built Custom Bicycles in Titanium and Titanium-Carbon Mix

BikeBiz: Seven Cycles expands UK sales network

BikeBiz

by Mark Sutton

UK thumb

‘Largest US custom bike maker’ looks to expand dealer base via Cyclevox

Seven Cycles is to expand its UK operation, having already appointed a number of new dealers alongside UK partner Cyclevox.

Claiming to be the USA’s largest manufacturer of custom bicycles, founder Rob Vandermark now believes that 40 per cent of the brand’s customers reside outside the US.

Vandermark said: “We’ve been travelling to the UK to meet friends and customers more or less from the first day we started building bikes, so there is a natural affinity for us. The roads and weather are a lot like the area we live and work in too, so when we’re building a bike for a customer in the UK we have an intuitive understanding of their needs that we might not have in other parts of the globe.â€

A strong resurgence of interest in titanium bikes has Seven planning for growth, but the veteran frame builder recognizes the need to manage those increased sales carefully. “More isn’t necessarily better, “says Vandermark, “if we can’t continue to deliver on the promise of the custom experience.â€

London retailer and bike fitter Cyclefit is one of the UK stores now on Seven’s books.

Director Phil Cavell said: “Cyclefit has admired Seven from afar for nearly ten years – ever since I wrote the first ever European review on the Seven Axiom in 2002 for Cycle Sport Magazine. We share the same ethic that anything short of perfection is a real shame and an opportunity lost.

“Moreover we commend Seven for their unswerving commitment to craftsmanship and provenance. They, like us, think that where something is made, and the lives of the people that make the products, is crucial to the quality of the relationship the customer enjoys with their bike over time. Cyclefit is excited and proud to be working with Seven Cycles – it has been well worth the long waitâ€.

Bike Radar: Pro bike – Mo Bruno-Roy’s Seven Mudhoney Pro

By Matt Pacocha, US editor, in Madison, WI

When Seven Cycles put Maureen Bruno-Roy (MM racing) on their new prototype carbon fiber and titanium cyclo-cross bike, the top tube said ‘Mohoney’ – a play on the name of their Mudhoney ‘cross line. The Mohoney has since turned into the Mudhoney Pro, which will be a production bike in 2012.

The new bike, which was released as a prototype in October, incorporates additional carbon tubes into its design, when compared to the Mudhoney SLX bikes that Bruno-Roy has ridden for the past four seasons – not just the same model mind you, but the same exact frames.

While the SLX has carbon top and seat tubes, the Pro trades out its titanium seatstays, head and down tubes for carbon as well, in an effort to lighten the frame and further dampen the vibrations that reach the rider, while retaining the terrain hugging suppleness and feel of titanium.

Bruno-Roy’s Mohoney race rig was the first ’cross bike Seven assembled with carbon rear stays, which are an adaptation from the company’s Elium SLX and 622SLX road bikes. “This rear triangle was completely novel for them, in terms of ’cross,†Matt Roy, Bruno-Roy’s husband, team manager and mechanic, told BikeRadar. “So this was the first one and it became the basis for the new Mudhoney Pro.â€

Rob Vandermark, Seven’s founder, laser-cut all of the titanium lugs for the Mohoney frame by hand. On the SLX these lugs are structural but on the Mudhoney they’re there purely for aesthetic reasons, as the carbon tubes are mitered and bonded to each other. The new bike is roughly 1lb lighter than Bruno-Roy’s SLX rigs. “I don’t think they expected it to be that much lighter,” said Roy.

Bruno-Roy’s Mudhoney Pro gets the SRAM treatment, in terms of groupset and accompanying kit – Red with a compact crank and 44-tooth Thorne Components outer ring, and Zipp’s Service Course alloy cockpit. The handlebar is Zipp’s new Service Course CSL, which is made especially for smaller handed riders and has a ‘super-short reach’ and two-degree outward bend in the drops.

A compact gxp crank with 34-tooth sram inner ring and 44-tooth thorne outer ring: a compact gxp crank with 34-tooth sram inner ring and 44-tooth thorne outer ring Mo uses a 44-tooth outer ring. Since SRAM only make a 46t ring, she opts for one from Stu Thorne’s Thorne Products. Also note the ‘late model’ Shimano PD-M970 pedals, which remain more popular on the cyclo-cross circuit than the M980 model due to their better mud performance Deviations from the SRAM brand come in the form of Bruno-Roy’s TRP EuroX Mag brakes and Mavic wheel choices. She has both Cosmic Carbone Ultimate and R-SYS SL tubular models. The former are mostly used with Challenge Grifos (with both standard Challenge and FMB casings), whereas the R-SYS are set for mud with Challenge Limus and FMB Super Mud tires. Roy takes a meticulous approach to the upkeep of his wife’s bikes and it shows through in the finished product. When we saw the bike the day before the USA Cycling cyclo-cross nationals in Madison, Wisconsin it sparkled and gleamed, with touches like fully sealed and shrink wrapped cables, custom stickers on the Fi’zi:k TK saddle and an expertly taped handlebar.

Complete bike specification

  • Frame: Seven Mudhoney Pro prototype
  • Fork: Seven CX
  • Headset: Chris King NoThreadset, 1-1/8in
  • Stem: Zipp Service Course SL, 80mm, -6°
  • Handlebar: Zipp Service Course CSL, 40cm
  • Tape: Fi:zi’k Microtex Bar:tape
  • Front brake: TRP EuroX Mag w/ SwissStop Yellow King pads for Mavic wheels
  • Rear brake: TRP EuroX Mag w/ SwissStop Yellow King pads for Mavic wheels
  • Front derailleur: SRAM Red w/steel cage
  • Rear derailleur: SRAM Black Red
  • Shifter: SRAM Black Red
  • Brake levers: SRAM Black Red
  • Cassette: SRAM PG1070, 12-28t
  • Chain: SRAM PC1091
  • Crankset: SRAM Black Red Compact, 170mm, 44/34t
  • Bottom bracket: SRAM Red GXP ceramic
  • Pedals: Shimano XTR PD-M970
  • Wheelset: Mavic Cosmic Carbone Ultimate (or R-SYS SL w/ mud tires)
  • Front tire: Challenge Grifo, 17-21psi, Aquaseal coating
  • Rear tire: Challenge Grifo, 17-21psi, Aquaseal coating
  • Saddle: Fi:zi’k Aliante Donna K:ium
  • Seatpost: Zipp Service Course SL

Critical rider measurements

  • Rider’s height: 161.9cm/5ft 4in
  • Rider’s weight: 48.08kg/106lb
  • Saddle height from BB, c-t: 66.4cm
  • Saddle setback: 1.8cm
  • Seat tube length, c-t: 50cm
  • Tip of saddle to center of bar: 46.5cm
  • Saddle to bar drop: 2.9cm
  • Head tube length: 9cm
  • Top tube length (virtual): 49.5cm
  • Total bicycle weight: 7.4kg/16.33lb

Gallery Images

Mudhoney PRO
Maureen Bruno-Roy’s Seven Mudhoney Pro prototype
brakes
Bruno-Roy sticks with TRP’s old-school EuroX Mag wide-profile brake
front end
Bruno-Roy’s Mudhoney Pro carried her to a top 10 finish at the 2012 USA Cycling national championships
brakes
SwissStop Yellow King pads for the TRP EuroX brakes
crankset
A compact GXP crank with 34-tooth SRAM inner ring and 44-tooth Thorne outer ring
pedals
Shimano’s stalwart XTR M970 pedal
seat post
Fi’zi:k’s Arione Donna women’s saddle
saddle
Matt Roy hand placed the Fi’zi:k logos
headset
The Mudhoney Pro uses a carbon head tube that’s wrapped in titanium. Mo’s is just 90mm tall
down tube
The Mudhoney Pro also employs a carbon down tube…
seat tube
… and a carbon seat tube
rear end
The mixed carbon-Ti seatstays
rear brakes
The Ti sheaths extend so to hold the brake bosses
top tube
Mo’s bike
sticker
Inspiration from the mechanic – that’s an alien with a ray gun
front derailleur
The steel caged SRAM Red front derailleur
fork
Seven’s carbon CX fork
tire
Roy uses Aquaseal on the sidewalls of Challenge’s Grifo
top tube
The Mohoney turned into the Mudhoney Pro
handlebar tape
An expert tape job with a custom finish
stem
Zipp’s Service Course cockpit
brake lever
The Service Course CSL bar has a compact bend with a super-short reach
bottom bracket
The Red GXP ceramic bottom bracket
front derailleur shim
Roy finds that clamp-style front derailleurs are stiffer and shift better; Seven use a set of shims to more evenly distribute the clamping load on the carbon seat tube
sizing up
Mechanic Matt Roy running us through Mo’s bike
lug
Custom sealed cables
barrel cable adjuster
Roy uses shrink tubing found at electronics stores to seal the cable system
rear derailleur
He even seals the cable as it exits to the rear derailleur anchor bolt
details
More custom sealing
details
Seals on the front derailleur; Roy also uses the shrink wrap as a cable end cap

Bicycling: Dream Bikes – Rides Like a Dream

Joe Lindsey

Axiom SL: Traditional Ti with Unmatched HeritageAxiom SL

Since opening in 1997, Massachusetts-based Seven Cycles has produced everything from belt-drive commuters to carbon-fiber time-trial bikes. But Seven’s beating heart has always been custom titanium, a legacy of founder Rob Vandermark’s long tenure at one-time industry leader Merlin Metalworks. When he left, he took his vision and expertise (not to mention several employees). If you want a Merlin today, you buy a Seven. The Axiom SL, Seven’s most traditional and versatile frame, is a study in the company’s philosophy: Fit and ride quality are paramount, while character and performance are almost infinitely malleable. A dream bike is not just a machine: it’s a deeply personal expression of a rider’s self, entrusted to master craftsmen to interpret and make real. We do not choose lightly whom to entrust with those dreams; with our test Axiom SL, as with thousands of frames before it, Seven has earned that trust.

The Axiom is not going to be mistaken for a top-drawer carbon race bike. It flexes, but in doing so shows it’s alive. Seven can tune even more stiffness into the bike, but I wanted a more balanced ride. This bike proves that you don’t need carbon for performance. Like other custom shops, Seven can build in a BB30 bottom bracket, but this bike is wonderfully reverent, with a traditional 68mm BB shell and a straight 1 1/8-inch steerer tube with a standard King headset. Though the bike isn’t the lightest, at 16.04 pounds for a 54cm, it climbs as well as, or better than, bikes that weight much less.

This Axiom uses a very neat Di2 setup, with just three holes in the frame—near the head tube for the wiring harness, and at the seat tube and chainstay for each of the derailleur wires. The battery is housed in the seat post, which gives the bike a clean and stealthy look. Should you ever decide to go back to mechanical, you could get cable stops on the frame even after the fact.

boston.com: Make a Holiday Wish

By Luke O’Neil

We ask local celebrities and people of influence what gift(s) they want

SEAN GRIFFING, co-owner of Trade

Odonata

A Seven Cycles 622 SLX road bike (www.sevencycles.com). I’m an avid cyclist. This bike is new for the 2012 model year for Seven and it is their lightest production frame to date. Each Seven bicycle is custom made in Watertown for the rider’s specific body type and riding style. It’s a beautiful marriage of carbon and titanium. Or an Evoluzione Range espresso machine from Rocket Espresso is the Ferrari of espresso machines and would be a perfect addition to my home kitchen.

ProCycling Magazine: Wish List – The World’s Best Cycling Kit

Elium SLX

Elium SLX

Made in Massachusetts, USA, the Seven Elium SLX incorporates a carbon fibre toptube, seat-tube and seatstays into a titanium frame. The idea is to combine the ride qualities of each material to create a light, responsive and supremely comfortable frame. This bike, built in Lottery-win spec with Dura-Ace Di2 and Lightweigth wheels, weigths 6.86kg without pedals yet is rated for riders up to 110kg. Options include a longer headtube, pump peg, single and fixed gear, Di2-specific cable-routing and custom colours.