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U.S. Built Custom Bicycles in Titanium and Titanium-Carbon Mix

Team Seven Welcomes McConneloug & Broderick

Mike and Mary pose with thier Seven Solas
Mike and Mary show-off their brand new Solas immediately before their very first ride.

Seven Cycles is pleased to announce the addition of pro racers Mary McConneloug and Mike Broderick to Team Seven. The riders will be flying Seven’s colors in a full schedule of mountain bike races, with a primary focus on the NORBA National Championship Series. The sponsorship deal also signs the two racers on for the 2002 cyclocross season.

Mary and Mike are relatively new to the pro ranks, but they have been steadily making names for themselves. In 2001, Mary took 9th overall in the NORBA National Championship Series and 5th overall in the Super Cup Cyclocross Series. So far this season, they’ve been posting impressive results. Mary has a pair of 8th place finishes in the cross-country events at Sea Otter and Big Bear, as well as a 6th in the Big Bear short track and a 5th place finish at the Iron Horse Classic. Mike’s been going strong too, netting 5th place at the AMBC Bump & Grind. And they promise that, “The best is yet to come.”

On a recent visit to the Seven factory, Mary and Mike were outfitted with custom Sola titanium mountain bikes. The whole Seven crew went the extra mile to get the racers fitted up and the bikes built before the two hit the road again, headed off to the NORBA National at Alpine Valley, Wisconsin. Before they left, Mary and Mike joined Seven founders Rob Vandermark, Matt O’Keefe, and Jennifer Miller for an after-work ride on some of their local off-road stomping grounds. At the end of the ride, Mary said of her new Sola, “I don’t want to get off my new bike. I can’t wait to ride it again.”

Signing the two pros represents Seven’s first foray into sponsorship at the national level. “While this certainly has the potential to increase our brand awareness, we’re really just as excited about supporting two young racers who are out there trying to live their dream. Our mountain bike heritage is strong, and it’s something many of us here have a personal passion for,” says Seven’s marketing director Jennifer Miller. The newly signed Broderick added, “This just feels right. Both Mary and I feel like we’re part of something really special here at Seven.”

Bicycle Retailer and Industry News: Seven Cycles Plans Fourth Expansion

by Larry Olmstead

WATERTOWN Seven Cycles took on an additional 3,500 square feet of space adjacent to its current facility. This is the company’s fourth expansion in its five-and-a-half year history.

The new addition will enable Seven to create an area dedicated to retailer visits, clinics and bike fit demonstrations. It also will house Seven’s sales, marketing and administrative offices, as well as a conference room.

Moving these functions into the new space allows the company to expand the manufacturing facility significantly and improve the employee common areas.

The move is scheduled for early June 2002.

OLN Gives Seven High Marks

In April 2002, the cable Outdoor Life Network (OLN) tested Seven’s Axiom titanium road bike on a special high–end edition of their product review program, Gear Guide. The testers were a seasoned and discerning group of former professional road racers: Olympic medallist and two–time Tour de France stage winner Davis Phinny; former 7–Eleven and Motorola team member Bob Roll; and former U.S. National team member and technical writer for Velo News, Lennard Zinn. Here’s what they had to say about the Axiom:

“The ride [of the Axiom] is fine silk; the response is immediate. This was the bike I wanted to keep going on all day. The Axiom fits into the category of perhaps the last bike you’ll ever own.”
— Davis Phinney

“The Axiom is a feast for the senses. The beautifully shaped stays and perfect welds will delight your friends and exasperate your rivals. The Axiom offers the broadest range of ride characteristics and is the most versatile high–end road bike available, custom tailored to your slightest whim.”
— Bob Roll

“The Axiom is the lightest bike I’ve ever ridden that fits me. It’s classy looking, and the ride is rock solid; it’s comfortable; yet very responsive.”
— Lennard Zinn

From all of us at Seven Cycles, thanks to OLN and Davis, Bob, and Lennard for their kind praise.

Cycle Sport Magazine: Material Worlds

Story, Phil Cavell — Photos, Gerard Brown

Last month we examined the virtues of steel and aluminum. This month, Cycle Sport casts an expert eye over those rarer and more exotic options, titanium and carbon-fiber.

Dropout Detail

Titanium: Seven Axiom

In an ideal world, every country would have at least one bike company steeped in geeky cooldom and armed with an unashamed ‘price is no object’ philosophy. And in this regard the US’s East Coast has rather hogged the scene of late: Fat Chance, Independent Fabrications, Serotta, Merlin and now Seven have all vied for most hip status.

Seven’s torches spluttered into life five years ago when a handful of Merlin’s senior creative staff set up office in Boston, Massachusetts with the lofty notion of only making frames specially to order: Today the company employs 28 people and is one of the USA’s largest fabricators of high-end bespoke excellence, specializing in bike frames for all disciplines, in either steel or titanium.

Seven Axiom

Frame

The Axiom is Seven’s uncompromising outfit for people who want to live—or look like they live—the racer role to the extreme. It is available as a custom build at no extra cost, although our test bike was specially made for a customer using Seven’s own ‘Signature’ geometry. The Axiom is constructed from Seven’s own seamless Argen 3AI-2.5V titanium tubeset, which is painstakingly externally butted to a tolerance of O.OO1in, or the width of a human hair; whichever seems most appropriate on the day.

The Axiom’s snaked seat stays and chain-stays are unsurprisingly reminiscent of Merlin’s own, and are executed to a comparably high standard as anything crafted by Tom Kellogg (Merlin’s master builder).

Interestingly, Seven eschews shaped tubes in vogue with other manufacturers at the moment, believing the traditional round shape offers a better stiffness to weight ratio, as well as maintaining greater strength integrity compared to ovalized alternatives. The resulting frame looks classical.

A plethora of choices await you when you order your frame, and most won’t cost you a penny more than the ‘basic’ $2,595 frame cost: bosses, tubing, decals, mudguard mounts, geometry sloping top tube—you’ll be at it all day.

Our 56cm bike measured 56.8cm along the top tube and 59.5cm to the top of the seat collar (56cm center-center of the top tube). The 15cm head tube follows the current US trend by being slightly longer and utilizing a 2cm extension above the top tube (also available with 4cm at no extra cost), while the seat and head angles measure 73.5 degrees apiece.

Seven is one of America’s select few art house builders whose construction processes and presentation are among some of the world’s finest—this kind of work is effectively beyond criticism, and only really available for appreciation.

Fork

Seven collaborated with Salt Lake City’s Wound Up Composites to produce a genuine 450–gram fork, which is based around filament–wound carbon legs and 1 1/8in carbon steerer; bonded into a CNC–machined polished aluminum crown and finished off with aluminum dropouts. The cost is a cool $475, but you get a sub–four–pound frame and fork figure to boast about in combination with the Axiom’s 2.981b (1.35kg) frame weight.

Components

Our test bike was prepared by Sigma Sport in Kingston for a very discerning customer with taste and style (not us). It is not often that such a list of rare and desirable parts finds its way onto one frame: Campagnolo Record groupset, Mavic Ksyrium wheels, Chris King headset, Seven Ti stem ($350), Seven Carbon post ($125) etc. Even the headset spacers are titanium and cost $22 a set. Ready to spin on Continental GP3000 tires, the whole rig costs a once–in–a–lifetime $5,049 and weighs a toenail under 16.8lb (16kg).

Ride

My first thought was that the Seven felt a little big for a stock 56cm, partly due to the long seat and top tube, and partly, if I’m honest, because my legs belong to another much shorter person. Hence I would probably choose a 54cm bike for myself and make a necessary change with the stem size. My second thoughts were aesthetic—I felt the Wound Up fork looked a bit too Mtb for the rest of the classic lines of the Axiom. But then I rode the bike and found the front end of the bike to be a total revelation—I have never ridden a bike that steers so quickly and with so little effort. The balance and confidence coming back from the fork, bar and stem combination is astounding, and it took me a couple of hours to stop hitting imaginary apexes four feet too early.

Chris King Headset

Elsewhere the ride fluctuates between outstanding and excellent. The frame itself feels stiffer than most titanium bikes I have ridden, as there is much more pick–up from the rear triangle than one would expect. The trade–off is that the Seven doesn’t quite have the type of springy, absorbent ride that you look forward to in advancing years for pootling around the country lanes. Maybe the Mavic Ksyriums played their part in giving the Axiom this unexpected aggression, as they are certainly one of the stiffer wheel packages that we’ve tested, as well as being one of the fastest turning. Don’t get me wrong, the bike is still all–day comfortable and satisfying, isolating an estimated one–third more road buzz compared to an all–aluminum frame. The one little problem we had was that the gorgeous looking seat clamp seemed unwilling to get any real bite on the carbon–fiber seatpost—we were constantly stopping to reset the saddle height and retighten the clamp.

Climbing onto any light bike is a delight, but the Seven bestows that something extra to the experience—the bike itself is so classy that you naturally fall into the smooth–as–you–like groove; stay seated in the saddle using languid, powerful pedal strokes as the road kicks right up in front of your face. Or feel the front go stupidly light in your hands—it’s an excellent package.

If you have decided that It is about time that you treated yourself to that once–in–a–lifetime frame purchase, then Seven certainly offers you just about as much scope, and as many options to ‘fill your boots,’ as any other company out there. It is part of that select group of frame–builders who don’t aspire to anything other than passion–infused excellence for people who care about such things.

The Seven Axiom does everything any headbanger race bike will; but with a lot less fuss and drama, and actually encourages you to do the same. It is a race bike for a gentleman and not a hooligan; sure, it is fast and capable, but the expression of its class and ability is an exercise in pure Bostonian understatement.

Dirt Rag Magazine: Stuff – Really Tested Product Reviews

by Philip Keyes

On the newsstands now, the latest Dirt Rag explores Seven’s unique customization process, creating a one-of-a-kind steel Sola single-speed, complete with disk brakes and bottle opener. They were impressed by the bike and the company behind it. Read more.

Seven Cycles Sola

Need proof that singlespeeding has spread beyond the punk rock, working class recesses of bike culture? Seven Cycles is now offering a steel singlespeed frame for a cool $1495. Yeah, it’s a lot of cabbage, but what you’ll get is a high-drool bike that’s fully customized, has a beautiful ride, and could be the sweetest frame you’ll ever throw a leg over.

What drew me to the bike was Seven’s use of an eccentric bottom bracket that rotates in the shell to tension the chain, so that the rear dropouts remain vertical (and disc-friendly). As a side benefit, the bottom bracket height can be raised or lowered since the BB can be rotated up or down to tension the chain, changing the rider’s center of gravity on the bike.

What really intrigued me about the Sola was the company’s philosophy of customization. For the price of a high-end production bike, all Seven bikes are designed and produced with a specific customer in mind. Nothing is off the rack. Even “singlespeed” is just one the many options for the Sola. Another option could be 29″ wheels… or how about a 29″ wheeled singlespeed? The choice is yours.

Creating a Seven

Sola Steel

Getting a Seven is more of a “creation” than a “purchase.” I began by filling out an 8-page questionnaire from their website that became the springboard from which the bike was designed. They wanted a full battery of body measurements, including some unique ones like your forearm length and shoulder width. I also had to describe and measure my current singlespeed, and comment on what I liked and disliked about it.

Everything’s custom: fit, geometry, and tube selection, accessories. I even chose the type of brake mounts, the cable routing, and number of water bottle mounts, paint color and decals. Then came the consultation with Seven.

These folks are hardcore bikers who realize that a rider’s relationship with his or her bike is unique and personal, and they talk in depth to their customers so they can determine what will work best for you. This is the essence of “mass customization,” but all for the same price.
The Sola uses the Origin tubeset, which uses a range of heat-treated and microalloyed tubes from Reynolds, Columbus, True Temper and Decacciai. Seven assembles the tubes in different configurations to achieve the chosen ride quality. Owner Rob Vandermark cut his design teeth with the S-bend stays, and the company creates them in-house using oversized non-tapered tubes for extra stiffness and lightweight.

Once I signed off on the design, I followed the production phases of my frame on Seven’s website by logging in with my personal password. The sense of anticipation was intense, and a few weeks later the bike was ready.

The Ride

Sola Steel Crank

When I first saw the bike, what caught my attention wasn’t the beautiful pearlescent white paint and black decals, the graceful lines, impeccable welds, gorgeous seat stays, or even the killer Vicious Cycles rigid fork—it was the bottle opener built into the junction of the seat tube and top tube. Whooo hoooo!

Once on the bike, I was impressed that all my desires and measurements had been used to create a bike that rode even better than I could imagine. The combination of perfect fit, dialed in geometry and custom tubing produces a ride quality that is hard to beat. The super-stiff drivetrain was perfect for out of the saddle honking, but it was still nice and supple in the rear end- a little comfort for my arse, since I was riding fully rigid.

Sola Steel Fork

The only design feature I didn’t like was the use of circular cable guides for the hydraulic lines, since they require brake disassembly to install. Seven assures me that they will have gone to an open design by the time you read this.

I’ve probably put in well over a thousand miles on the bike, and I’ve found that its steering is razor sharp but not twitchy. It climbs everything that I’ve got the legs for, and it’s a rocket descender as long as I’m careful about the line. Whether it was a two-hour hammer fest or a 5-hour epic, the Seven performed flawlessly.

The Parts

Sola Frame: $1,495
As Tested: $3,200
Contact: Seven Cycles
125 Walnut Street, Watertown, MA 02472
617.923.7774
www.sevencycles.com
Drivetrain: Shimano XT
Sizes: Completely custom sizing/geometry available
Weight: 24lbs., 10.5oz.
Contact: 617-923-7774 www.seevncycles.com

I couldn’t go wrong with Vicious Cycles’ rigid disc fork. This slender steel fork with disc mounts is way cool and beautiful (in an evil looking sort of way). With its precise steering and zero travel, the fork is excellent for out-of-the-saddle hammering. The only drawback is that, like the test bike, the fork’s cable guides are eyelets that require brake disassembly to install.

The wheels are Mavic 317 disc rims woven to Spot Bike’s disc singlespeed hubs that are light and have buttery smooth cartridge bearings. Spot also produces the CNC’d black chainguard and 32-tooth chainwheel that mates nicely with the black Race Face Turbine LP cranks. The cranks are super stiff, and my only quibble is that they use old style bolts rather than the hex nuts, making on-trail tightening a hassle.

Easton’s Monkey Lite carbon handlebars help damp vibrations, which is important when running a zero travel fork. I’ve got no complaints about either the Thomson Elite stem or post, though I wasn’t keen on WTB Motoraptors since they tend to slide out fast in the comers.

The Hayes hydraulic disc brakes are secure stoppers, but they don’t have much modulation. After a series of bouts with rear brake chatter, Seven scored some oversized flange washers from Spot for the rear hub to stabilize the disc rotor.

Last Word

The Seven Sola SS is a dream bike, and while the price may keep it that way for some folk, you need to ask yourself: how important is riding to you? As Seven’s Jennifer Miller puts it: “A Seven is for someone who thinks life’s too short to compromise on the things that really matter.” Seven owners get a few perks as well: a quarterly newsletter, an owners’ website and an annual weekend gathering of the whole Seven tribe to make sure your relationship with your bike and the company lasts a lifetime.

Seven Crew

Seven Cycles:
Following a dream

Seven Cycles was started in 1997 by the soft-spoken design guru, Rob Vandermark, and four other of his ex-Merlin compatriots. Together they shared a vision of being able to mass-produce fully customized bikes.

It may seem like a contradiction in terms, but “mass customization” is integral to Seven’s business plan. There is no batch production of stock sizes. Each frame is built separately one tube at a time, only when an order has been placed and the frame has a specific owner. A lot of thought went into Seven’s production methodology. For example, one employee’s full time job is “process improvement,” and he spends all his time working on the production schedule, improving the factory layout and fine tuning the tooling to streamline production. Another employee is solely responsible for calibrating all the machines needed to cut the myriad tubes. His goal: maximum efficiency and zero defects.

According to Seven’s Jennifer Miller, “the production process will never be a limiting factor in the number of custom bikes we build. Right now we build more custom bikes than any other manufacturer.”

Key to their success is the teamwork of all 33 Seven employees. “We have an open-book management style,” says Miller, “which allows employees to see how their actions and decisions affect the bottom line, and at the end of the quarter when we discuss profit, and the employees get a big check [from profit-sharing] they realize that everyone’s actions really do matter, and they take a real pride.”

While Seven is pushing into uncharted waters—even initiating employee stock ownership—the company was profitable after their first year, and they’ve been so consecutively for the last 46 months. Though they won’t discuss specific production numbers, they’ve had a 30% increase in sales since last year. And while their market is about 70% road frames, their recent licensing agreement of Paul Turner’s Maverick Monolink suspension design for Seven’s new Duo should create quite a stir.

“None of us are rich,” says Rob Vandermark, “but I enjoy the challenge of bringing custom bikes to people who otherwise might not afford them, as well as making a better bicycle.”